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Inventing Tomorrow

Innovative partnership

For more than 100 years, the partnership between the Institute of Technology and 3M has shaped innovative ideas and created products worldwide

by Kermit Pattison

TIM HEBRINK WANTS TO CAPTURE more energy from the sun. Hebrink is a 3M scientist who researches how to make better solar films. It's been 25 years since he earned his degree in chemical engineering at the Institute of Technology, but Hebrink has never strayed far from his colleagues at the University of Minnesota.

Consider his recent collaborations with the University: serving on the energy and transportation strategic planning task force for the Department of Mechanical Engineering, initiating a project on wind turbines with the St. Anthony Falls Laboratory, discussing thin film photovoltaics with students in the mechanical and chemical engineering departments, and assisting teams of students building a solar house and a solar car.

Tim Hebrink (ChemE ’84) spent time researching polymers at 3M during the summer of his junior year at the University of Minnesota. He now works at the company researching polymer mirror films used for concentrating or redirecting light in solar photovoltaic and solar thermal applications.

“3M is more about applied science and the U is more about theory,” Hebrink said. “Increased collaboration will mutually benefit both institutions.” Indeed, for most of the last century, 3M and the University of Minnesota’s Institute of Technology enjoyed an unusually symbiotic and fruitful relationship. Scientists exchange expertise and ideas. The University has sent thousands of graduates to work at 3M—including many who dreamed up innovations for signature products like sandpaper, tape, and Post-it® notes—and to the very top of the company’s leadership. Countless students have benefited from research and educational opportunities at 3M. The company has donated millions for research facilities, scholarships, and fellowships.

Alex Cirillo, vice president of 3M Community Affairs and the 3M Foundation, called the Institute of Technology one of the single most important factors in the history of 3M. “A lot of the core technologies that were used early in our business came from the Institute of Technology,” he said. “It’s huge.”

3M is a worldwide corporation with offices in more than 60 countries and relationships with research institutions around the world, yet no other university is so closely tied to the company. Cirillo estimates that University of Minnesota alumni account for 10 to 20 percent of the workforce at 3M headquarters in the Twin Cities.

Many Institute of Technology alumni are among the most illustrious leaders of the company. Harry Heltzer (MetallurgyE ’33) served as president, CEO, and chairman of the company. Richard P. Carlton (EE ’21) served as president. The influence of the University of Minnesota remains strong: the 3M executive conference, which includes the top 100 executives in the company, includes eight alumni of the Institute of Technology.

Deep roots

The Minnesota Mining and Manufacturing Company was founded in 1902 by a group of businessmen in Two Harbors, Minn. who hoped to mine local minerals to make grinding wheels. That plan failed when local minerals proved unsuitable and the company reinvented itself as a manufacturer of sandpaper.

The company moved to St. Paul in 1910, setting the stage for a century of collaboration with the Institute of Technology. In the 1920s and 1930s, Institute of Technology alumni contributed key innovations that helped build the core businesses in abrasives and adhesives. (See timeline for listing of notable Institute of Technology alumni at 3M.) Institute of Technology graduates devised improvements such as synthetic resin technology and electrostatic coating for sandpaper, water-based adhesives, magnetic tape for electronic recording, roofing granules, and much more.

These graduates were among the early generations of scientists who helped turn 3M into a household name. One measure of the close relationship is the Carlton Society—a career science award at 3M and the company’s highest technical award. Of the 12 charter members, eight are University of Minnesota graduates—six from the Institute of Technology. In all, 33 Institute of Technology graduates have been inducted into the Carlton Society, one-fifth of the total.

Says Cirillo, “It’s clear that U of M graduates were the ones who built the company.”

Innovators

Innovation is a founding principle at 3M. William McKnight, who served as 3M chairman of the board from 1949 to 1966, encouraged managers to “delegate responsibility and encourage men and women to exercise their initiative.” The company was famous for allowing scientists to spend 15 percent of their time pursuing their own ideas.

3M is a sponsor of the Solar Decathlon that will be held in Washington D.C. this fall. University of Minnesota’s Solar Decathlon Team is designing, engineering, and constructing a fully functioning, highly energy-efficient, completely sun-powered house to compete among 20 international teams.

This culture of innovation attracted people like Art Fry (ChemE ’55). Fry joined the company in 1953 while a student at the Institute of Technology. He loved brainstorming new ideas and realized early that a broad education would be the best preparation.

His engineering major, then a five-year course, gave him a solid grounding in technologies plus other subjects like law and engineering. This laid the foundation for a career of mastering new technologies, integrating them, and synthesizing new ideas. Over the next four decades, his work spanned an array of areas: office products, tapes, breathing masks, gift wraps, and so on.

“Creativity involves finding a different pattern for doing something,” Fry said. “You take knowledge you already have, put it together into a new pattern. A good education from the University involves learning a lot of the basics. When you are starting something new, there are no experts.”

One such idea turned into one of 3M’s most spectacular business successes. Fry sang in his church choir and placed slips of paper between the pages to mark the hymns. One Sunday, his homemade bookmarks slid onto the floor. “Everybody else was singing and I was trying to find what page we were on,” he recalled.

Fry needed something sticky but not so much that it would rip the page, or, in his lingo, an adhesive with weaker adhesion to paper fibers than they have to each other. He used a pressure sensitive adhesive developed by a 3M colleague, applied it to the back of the bookmark, and passed around prototypes. Soon colleagues were using them to pass notes to each other. Thus was born the Post-it® note, which became the best selling branded product in 3M history.

The lesson? “A generalized, broad education is actually better preparation for innovators who seek to make things that are different, than a specialized education that prepares and inclines people to just make current things better,” Fry said. “New-to-theworld products involve new skills and technologies where there are no experts. You have to be ready to start over with no one having much of an advantage, except those with broad and diverse skills.”

Vern Rylander (ChemE ’60) is another example of an innovator who had many careers within 3M. For Rylander, an education at the Institute of Technology represented a gateway to new opportunities. He grew up on a small dairy farm in northern Minnesota as the son of a Swedish immigrant and neither of his parents had gone to college. “I came to the University as a dumb farm kid because I had so little exposure to anything,” he recalls. “I had to really start my science and technology at the U.”

Soon after arriving at the University, Rylander asked which engineering major was the most difficult. When his advisor said chemical engineering, he picked that one. His education provided a broad exposure to technologies, and when he arrived at 3M he began to see how to take existing technologies and adapt them to capture market opportunities.

“That combination,” he said, “is what gives you the innovative technique to see the possibility of technology—expanding technology a little bit, twisting it or turning it upside down to do something else.”

Case in point: Rylander helped pioneer 3M’s large print graphics business in the early 1990s. Up to that time, large graphics on billboards, trucks, planes or signs involved screen-printing, an expensive and laborious process. Rylander and his colleagues looked for a better method and honed in on technology that had been developed for something else—digital photography. At the time, digital photography hadn’t caught on because the resolution wasn’t good enough for photographs viewed up close, but Rylander and his colleagues realized it was perfectly adequate for large graphics viewed from a distance. They added a few technological tweaks and a new business was born—one now worth more than $20 billion per year.

“We took the scraps and made a business out of it—a huge business,” said Rylander, who managed 3M’s global graphics business from its inception until he retired in 1999.

Current collaborations

These ties have continued to expand as 3M has grown. Today, 3M is one of the most recognizable brands in the world with 76,000 employees worldwide and annual sales of $24 billion. The company has 45 technology platforms such as lighting, non-woven materials, microreplication, and nanotechnology. Now Institute of Technology graduates are pushing innovations far beyond glue, tape, and sandpaper.

A technologist may have several careers without ever leaving 3M. Dave Jungkunz (ME ’78) has worked on many fronts in his 30 years at the company: data recording on half-inch tape, magnetic tape coders, chilled water systems, film packaging, dental products, high speed automated assembly, and pharmaceuticals inhalation systems. “Then I went to the dark side—I went into management,” he said with a laugh. He now works as a design engineering manager and oversees a team that designs systems for putting products into mass production.

Jungkunz maintains several collaborations with the Institute of Technology. He assists the solar vehicle project team, and serves on a jury for a robotics competition. He also serves on 3M’s recruiting team for the University of Minnesota and describes some of the young students he encounters as “pretty phenomenal,” such as one who designed the front-end steering system for the solar car project.

“We’re very fortunate because of our proximity to the University of Minnesota,” Jungkunz said. “In the last 10-15 years there’s been improvement and the University wants to reach out and collaborate with us more.”

Similarly, Pat McGuire (ME ’81) has seen much collaboration in his career at 3M. Last year, McGuire and his colleagues approached the Institute of Technology’s Department of Mechanical Engineering and asked for help in developing solid-state lighting devices by combining optical technology with efficient LED lighting. Several students were assigned the challenge as part of their capstone project.

“They worked for a semester using some of 3M’s novel optical materials, developed a good prototype, a novel luminaire, and did a very good job of distributing light and matching people’s color expectations for an office building,” McGuire said.

McGuire cannot comment on whether the company incorporated any of these designs. But he said the collaboration was a valuable exercise for all parties.

“Students tend to look at things a little bit unconventionally, and that’s a good thing,” he said. “It’s good for our research staff to maintain a close working relationship with professors who are interested in the same sorts of things that we are. It makes the University stronger and, frankly, that makes 3M stronger.”

In fact, McGuire’s teams have hired students identified through several projects sponsored with the University. McGuire, now a lab manager in the traffic safety systems division, remains engaged with the University on many fronts; now he is helping the Department of Mechanical Engineering draft a strategic plan for undergraduate education.

“It’s very much a symbiotic relationship,” he said. “3M gets a lot out of the close relationship and I think the University is very much strengthened by close collaboration. It makes certain that the work the professors and students are doing, especially at the graduate level, is meaningful to industry.”

Smarter stethoscopes

Marie Johnson, director of the University of Minnesota Medical Devices Fellows Program, worked with 3M to develop a nextgeneration electronic stethoscope.

One recent collaboration shows just how meaningful this partnership can be. Marie Johnson (BME M.S. ’99, Ph.D. ’04), director of the University of Minnesota Medical Devices Fellows Program, worked with 3M to create a next-generation electronic stethoscope. She applied voice recognition signal processing techniques for detecting cardiovascular abnormalities. The device uses mathematical algorithms to interpret the acoustics of a beating heart.

Johnson began the project while working on her doctorate in biomedical engineering at the University of Minnesota. She continued the work as a post-doctoral fellow, also with 3M Littmann Stethoscopes.

“3M funded my Ph.D. dissertation and they provided incredible training for me,” Johnson said. “I interacted with their engineers, sales force, and the leaders associated with the Littman Stethoscope group. They were instrumental in my education.”

At the same time, the University brought many benefits to 3M, such as research hospitals and experts in cardiology, engineering, and medical devices. Johnson’s dissertation focused on her stethoscope research and her committee included a cardiologist, electrical engineer, chemical engineer, and businesspeople—an example of the sort of interdisciplinary approach that fosters innovation.

“At the University, we can bring cutting-edge, state-of-the-art knowledge from the basic science stage to a product if provided with the right information and tools,” Johnson said. “We can help translate faster—essentially we’re taking it right out of the lab and into something that industry can use.”

Philanthropy

3M remains a major benefactor to the University. According to the University of Minnesota Foundation, about $40 million has been given to the University by 3M or the 3M Foundation. These gifts have funded the renovation of Walter Library, an addition to the Mechanical Engineering building, scholarships, fellowships, programs to encourage diversity in the sciences, and much more.

3M is a generous sponsor of the University of Minnesota Solar Vehicle Project team. The project provides undergraduate engineering students with an opportunity to research, design, construct, and race a solar-powered vehicle every two years.

One example is the 3M Science and Technology Fellowships, established with a $6.2 million endowment in 2001. The program provides four-year fellowships to 12 outstanding new doctoral students each year in science and technology.

After the fellowships are awarded by the University, 3M invites them to participate in a program where they are matched with a 3M technical employee. “By doing this, we connect the 3M technical employee to the students to serve as a mentor to them,” said Kelly Anderson (ChemE ’96, Chem Ph.D. ’04) a 3M employee who serves on the company’s graduate fellowship committee. “But it’s also a way to connect the employee to the research advisor of the student who’s working in a similar research area.”

In this way, research and development scientists at 3M forge connections with both an academic researcher and a promising student. They also have a poster session at 3M where students can present their research to 3M employees.

New frontiers

3M continues to look at new innovations. One of those innovators is Tim Hebrink (ChemE ’84), mentioned earlier, who can trace his scientific interests back to his undergraduate days. He became interested in polymers at the University and spent the summer after his junior year at 3M researching polymers. After graduation, he went to work at 3M fulltime developing new polymers and new processes for making films from polymers.

Hebrink now leads a durable solar films team researching polymeric films used for concentrating and redirecting light in solar photovoltaic and solar thermal applications. Much of his research focuses on new optical designs, and how to make these films more scratch resistant and more stable under ultraviolet light to increase their useful product life outdoors.

Hebrink also lives his values. His house is powered by 2.4-kilowatts of solar photovoltaic modules on his roof and a 1-kilowatt wind turbine on an 80-foot tower, and he cooks with a solar oven. The house has never been connected to the utility grid.

When it comes to the power of ideas, however, he’s definitely connected to the network. Hebrink is working with many University departments on renewable energy projects ranging from photovoltaics to wind turbines. He predicts that these sorts of exchanges will only expand with the growing interest in green energy. “This renewable energy opportunity is going to create an even stronger bond and more collaboration between 3M and the University in the future,” he said.